Overloading effect on the fatigue strength in resistance spot welding joints of a DP980 steel

J. H. Ordoñez, R. R. Ambriz, C. García, G. Plascencia, D. Jaramillo

Research output: Contribution to journalArticlepeer-review

35 Scopus citations

Abstract

Dual phase steel DP980 sheets were joined by resistance spot welding (RSW) process. Mechanical resistance of the welds was characterized by microhardness, tensile shear and fatigue tests. A significant hardness decreases was observed in the RSW lap joints with respect to the base material, which was attributed to phase transformations during the heating and cooling of the steel. Fatigue Wöhler curves using a fixed load ratio of 0.1 were obtained. It was found that the spot weld at the nugget interface close to the fusion zone induced a critical stress concentration factor, which decreased the fatigue life of the joints in the as-welded condition. Failure of the welds was initiated at the interface between welded sheets. Two predominant fatigue fracture modes were observed associated with mode I/III cyclic loading, which were correlated with the fatigue crack initiation and propagation stages. Compressive residual stresses were induced by a loading-unloading cycle on the spot welds, which tends to increase the fatigue life of the joints when compared to the as-welded condition.

Original languageEnglish
Pages (from-to)163-171
Number of pages9
JournalInternational Journal of Fatigue
Volume121
DOIs
StatePublished - Apr 2019

Keywords

  • Compressive residual stresses
  • DP980 steel
  • Fatigue behavior
  • Resistance spot welding

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