TY - JOUR
T1 - Elliptical one-side composite bonded repair analysis through a differential evolution algorithm
AU - Chamorro-Cruz, Isaías
AU - López-Santiago, Rebeca
AU - Vázquez-Castillo, Valentin
AU - Hernández-Moreno, Hilario
AU - Beltrán-Zúñiga, Manuel Alejandro
AU - González-Velázquez, Jorge Luis
AU - Rivas-López, Diego Israel
N1 - Publisher Copyright:
© 2023, Emerald Publishing Limited.
PY - 2023/6/1
Y1 - 2023/6/1
N2 - Purpose: The purpose of this study is to determine the optimal shape of a one-sided elliptical composite material patch of an adhesively bonded repair of cracked metal plates under biaxial stress. Design/methodology/approach: The approach consists on determining the patch topology and adhesive thickness that minimize the stress intensity factor and the bending moment caused by the asymmetry of the repair by applying a differential evolution algorithm with a selection phase using the Deb’s rules. Findings: The results demonstrate that an elliptical patch of major axis length equal to the plate width, and minor axis length equal to the crack length, with a thin adhesive thickness, provides the highest stress intensity factor and bending moment reduction, maximizing the fatigue life of the repair. Research limitations/implications: The results are limited to linear elastic behavior of the cracked plate and a fully rigid bond between the cracked plate and the patch. The effectiveness of the repair was verified by theoretical calculation of the fatigue life, thus experimental validation is still needed. Practical implications: The results of this work can be applied to experimental validations of the effectiveness of the elliptical one-side composite bonded repairs, avoiding and extensive number of experiments, and also, encourage maintainers to explore on this technique that is more economical and easier to apply, in comparison to other repair techniques. By following the patch geometry recommendations proposed herein, it is analytically predicted that the fatigue life may increase by as much as 27 times that of the unpatched plate. Originality/value: Currently, there are no detailed studies that assess one-side patch repair procedures, which require consideration of the bending moment and biaxial stress state, and therefore, the optimal patch geometry and adhesive thickness are unknown.
AB - Purpose: The purpose of this study is to determine the optimal shape of a one-sided elliptical composite material patch of an adhesively bonded repair of cracked metal plates under biaxial stress. Design/methodology/approach: The approach consists on determining the patch topology and adhesive thickness that minimize the stress intensity factor and the bending moment caused by the asymmetry of the repair by applying a differential evolution algorithm with a selection phase using the Deb’s rules. Findings: The results demonstrate that an elliptical patch of major axis length equal to the plate width, and minor axis length equal to the crack length, with a thin adhesive thickness, provides the highest stress intensity factor and bending moment reduction, maximizing the fatigue life of the repair. Research limitations/implications: The results are limited to linear elastic behavior of the cracked plate and a fully rigid bond between the cracked plate and the patch. The effectiveness of the repair was verified by theoretical calculation of the fatigue life, thus experimental validation is still needed. Practical implications: The results of this work can be applied to experimental validations of the effectiveness of the elliptical one-side composite bonded repairs, avoiding and extensive number of experiments, and also, encourage maintainers to explore on this technique that is more economical and easier to apply, in comparison to other repair techniques. By following the patch geometry recommendations proposed herein, it is analytically predicted that the fatigue life may increase by as much as 27 times that of the unpatched plate. Originality/value: Currently, there are no detailed studies that assess one-side patch repair procedures, which require consideration of the bending moment and biaxial stress state, and therefore, the optimal patch geometry and adhesive thickness are unknown.
KW - Bonded composite patch
KW - Composite materials
KW - Differential evolution
KW - Fatigue life
KW - Optimization
KW - Stress intensity factor
UR - http://www.scopus.com/inward/record.url?scp=85152379643&partnerID=8YFLogxK
U2 - 10.1108/AEAT-11-2022-0321
DO - 10.1108/AEAT-11-2022-0321
M3 - Artículo
AN - SCOPUS:85152379643
SN - 1748-8842
VL - 95
SP - 1116
EP - 1127
JO - Aircraft Engineering and Aerospace Technology
JF - Aircraft Engineering and Aerospace Technology
IS - 7
ER -